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Reverse Engineering

Reverse Engineering Technology & Services in Houston, TX

When you have old parts with only 2D data or no drawings at all, HAK Metrology has the tools to provide you with the details you need. We use multiple cutting-edge technologies to generate solid CAD models and drawings, offering full-scope analysis and tolerancing.  

Our team captures highly accurate 3D data to build digital replicas, parametric models, or mesh files tailored to your specifications—whether for part replacement, product improvement, or failure analysis.

Replace or repair old parts with reverse engineering services provided by HAK Metrology Solutions

The Right Tool for the Job


We perform a detailed evaluation of the part you send us to determine the best method of reverse engineering for your situation. We use a variety of tools to measure parts large and small, including:

These systems are capable of capturing data with micron-level resolution and point densities exceeding hundreds of thousands of points per second, ensuring every critical feature is recorded accurately.

Communication is key—we work with you directly to gear our deliverables toward accuracy and design intent. Our experts are glad to assist you in any stage of the product development process.


Applications for Reverse Engineering


Whether you need to determine design intent, design a new part to fit legacy equipment, or modernize your facility's processes, HAK Metrology has the perfect solution for you. Our solid models and drawings can be used for:

  • Reconstructing incomplete design data
  • Generating design specifications for old parts or those out of production
  • Refurbishing components
  • Eliminating original design flaws or failures
  • Product development & engineering
  • Prototyping

Our versatile tools can be used at all stages of the product lifecycle. From concept to assembly to replacement, we have the latest software and equipment to get you up and running.

Reconstruct incomplete design data with reverse engineering services

High resolution digital designs using the reverse engineering process

Benefits of Reverse Engineering with HAK


Reverse engineering with HAK Metrology's suite of versatile, ultra-high accuracy equipment provides highly detailed deliverables that are customized to your exact requirements. With the capability to capture complex designs, organic shapes, and minute details, we provide fast and sophisticated data for any project. 

With HAK, you receive high-resolution digital designs and 3D models, whether we are creating new specifications or verifying and updating old specifications. Plus, you get unmatched customer service and support from our expert team from start to finish.

Reverse Engineering in Houston, TX

Measuring an old component using handheld tools can be time-consuming—and it leaves plenty of room for error. Ensure that your part is perfect for its job with advanced reverse engineering services from HAK Metrology. 

Serving clients locally at our Houston facility and remotely across Texas. Call (281) 678-5305 or request a free consultation to discuss your project. 

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Reverse Engineering FAQs

What is reverse engineering and why is it used?

Reverse engineering involves measuring and digitally reconstructing existing parts—especially when no CAD files or original drawings exist. Industries use it for design replication, repairs, obsolete-part replacement, and performance improvements.

How does HAK capture part geometry?

We offer a range of methods—including bridge CMMs, laser scanners, and blue/white light systems—to capture parts with micron-level accuracy. These tools generate point clouds and 3D models suitable for CAD conversion.

How is pricing structured?

Costs are based on scanning effort, part size, geometry complexity, and deliverable accuracy. We offer custom quotes after evaluating your part, with transparent breakdowns of rates and effort.

How accurate are the digital models?

Our reverse-engineered models maintain dimensional accuracy traceable to ISO standards. High-end systems can achieve volumetric accuracy within 0.005 ( 125 m) and point-to-point repeatability better than 0.0005 ( 12 m).

What industries benefit most from reverse engineering?

Frequent use-cases include aerospace, automotive, energy, manufacturing, medical devices, and legacy equipment restoration—especially when original design data is missing.